Affordable Springer Forks – DIY

Let’s see how to build an Affordable Springer Forks – DIY

How to build Harley-Davidson style springer forks for your bike, costing around $160.
With 3D graphics and animations, I want to simplify and inspire all bike designers to create their own springer forks.
All steps are taken to build stylish and functional springer forks (bicycle front suspension).
The inspiration process, first scratches, 3D models, construction, all used parts, and many other details about this project. The base forks used in the construction are the “Fork Double Down – Ruff Cycles“.


  • Head Tube Ø 28,6 mm (1 1/8″)
  • Head Tube Length 240 mm
  • Overall Length 600 mm
  • Tube Diameter Ø 38 mm
  • Distance Between Drop Outs 100 mm
  • Disk Brake Mounts
  • Made out of Chromoly Steel
  • Bridges made out Aluminium
Affordable Springer Forks Diy6
Affordable Springer Forks Diy3

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Affordable Springer Forks Diy
Affordable Springer Forks Build - DIY

Watch more videos like this on my YouTube channel.


  1. May 08 2022 at 2:05 PM
    Martin Aleksandrov

    Hello!Greathings ,i very like this project.Is there a chance to get such a fork?I want to buy, I will be very happy if you can make one for me and send to me.

    1. May 08 2022 at 4:28 PM

      Hi Martin, thanks for reaching out.
      Unfortunately, I cannot make them anymore, I would love to but I can’t.

  2. Sep 15 2022 at 8:48 PM

    Would I be able to pay for cad files for these. That way I can get a set made.

    1. Sep 16 2022 at 7:03 AM

      Thank s lot Paul, unfortunately, I don’t have it and I’m not capable to make it as well 🙁